Embossing process is a key step to enhance product aesthetics and added value, but also with challenges of quality and safety management. How can we achieve more precise quality control and more reliable personal protection in high-speed, high-pressure production environments?
Shenzhen ESPE provide a safety solution for branded paper production enterprise with ESM series and SLM11 series. This solution effective solve problem (such as the difficulty of detecting hidden holes and the high risk of human error.
BACKGROUND
Facial tissue embossing machine face two problems during operation:
1. Traditional solution can not identify hidden hols produced during the embossing process, with high scrap rate;
2. Operators mistakenly open the hatch and with potential risk of limbs being caught, which can easily cause serious mechanical accidents.
PAIN
Detect hole timely, and machine stop immediately when detect the human intrusion signal.
Solution
ESM is a high precision measuring curtain for strict quality control, SLM11 safety door switch and EMB-M02 safety latch combined to ensure safety protection.
1. ESM, with strong ability to against interference of magnetic and strong light, is installed at the end of the embossing process, when a hole in the paper is detected after embossing, a real-time feedback signal triggers the cutting mechanism, effectively blocking defective products from entering the subsequent links.
2. SLM11 with IP protection rate and 1300N holding force can ensure stable performance.
3. Safety door switch with rear emergency open device and support locking function. The mechanical structure and control logic avoid risk.
Feedback From Customer
Quality get well improved: The overall scrap rate decrease from 4.2% to 1.2%.Safety upgrades: The SLM11 series safety door switch achieve zero accidents and completely eliminated compliance risk.Optimized operational efficiency: Equipment downtime was reduced by 65%, and the embossing nacelle maintenance cycle was extended from weekly to monthly.
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